Responsibilities:
· Runs the Work Center Priority report for QCWLD each morning and inspects all that are in bold (ready for inspection) on the report. (Exception: Yellow tagged materials require 48 hours wait before inspection. These items are ready for inspection when a) a green dot sticker is applied to indicate grinding is complete; and b) 48 hours from the date on the yellow tag has passed.)
· Inspects welded joints of work in progress and of completed units for visible defects, correct dimensions, joint strength, bead formation, weld penetration and conformance with layout, blueprints and work order specifics
· Inspects joint for hidden cracks and pits using non-destructive testing methods (e.g. dye penetrant and magnetic particle inspection)
· Verifies alignment and dimensions of product and setup of machines and fixtures used for work in progress
· Creates and sends NCRs to appropriate departments for nonconformances identified on product in Fabrication. Adds Rework operations in M1 for in-departments NCRs.
· Observes techniques and performance of welders
· Marks defective pieces and recommends scrapping of methods for reworking
· Records inspection data
· Trains QC Tech to perform NDT and weld inspection tasks to cover during absences and periods of high volume
· Updates and maintains the “Employee Weld Position Cert Status” form for welders when they pass a new cert test by placing a dot sticker on their individual status form
· Demonstrates the Caldwell Company Values in all work activities.
· Complies with all safety rules and regulations.
Requirements:
· High school diploma or equivalent
· Weld certificate from a qualified program or equivalent experience
· Level 2 NDT Certificate
· One year forklift experience
· Minimum 5 years welding experience
· Minimum 3 years of weld inspection experience
· Ability to earn Caldwell welding certification
· Strong detail orientation
· Proven ability to read and interpret blueprints
· Ability to use tools to accurately assess weld quality
· Ability to read a tape measure
· Thorough knowledge of AWS D1.1 Standard, particularly Section 6
· Computer proficiency sufficient to enter data into an automated system and create inspection documents.
· Electrical and hydraulic knowledge a plus
Physical Requirements
While performing the duties of this job, the employee is continuously required to walk and stand. The employee frequently is required to handle or feel, reach with hands and arms bend, reach overhead, crouch, kneel, and push/pull up to 50 pounds. The employee occasionally must lift up to 50 pounds.
Job Type: Full-time
Pay: $23.83 - $35.74 per hour
Benefits:
- 401(k)
- Dental insurance
- Employee assistance program
- Flexible spending account
- Health insurance
- Health savings account
- Life insurance
- Paid time off
- Professional development assistance
- Tuition reimbursement
- Vision insurance
Experience level:
Schedule:
Work setting:
- In-person
- Manufacturing facility
Experience:
- Welding: 5 years (Preferred)
- Manufacturing: 5 years (Required)
Shift availability:
Ability to Commute:
- Rockford, IL 61109 (Required)
Ability to Relocate:
- Rockford, IL 61109: Relocate before starting work (Required)
Work Location: In person